Fluoropolymers, F-Gases, and PFAS – unpacking the ‘F’amily Ties
Fluoropolymers and fluorinated gases (or F-gases), frequently come up in the PFAS conversation – but what exactly are they? In simple terms, think of fluoropolymers as “plastic PFAS” and some F-gases as “PFAS gases.” Curious to know how these specific PFAS are used and why? Read on to find out more!
F-gases ‘PFAS gas’
Fluorinated gases or ‘F-gases’ are used for cooling in fridges, air conditioners, heat pumps and cars, and are a major source of PFAS pollution, contributing to more than half of all PFAS emissions [1]. However, PFAS free natural refrigerants like CO2 and ammonia are already widely available, safe, and cost effective [2], [3], [4].
These natural alternatives can easily replace PFAS F-gases in most applications without breaking the bank or compromising efficiency. So why is PFAS still used in F-gases?
To help explain this, it’s useful to look back at the history of F-gases.
The history of F gases – a story of regrettable substitution
TFA from F-gases has become an alarmingly huge source of PFAS pollution. A study in 2021 found that the switch from HFCs (the global warming F-gases) to HFOs (the PFAS F-gases) resulted in a 33-fold increase in the global burden of TFA, and up to a 250-fold increase of TFA in surface water concentrations in some parts of Europe[10]. Additionally, it should be noted that HFCs and HFOs fall under the Organisation for Economic Co-operation and Development (OECD) definition of PFAS themselves[12], [13].
It is possible to move away from F gases – natural refrigerants (e.g. CO2 and ammonia) are already well established and can be used successfully, safely, and with little cost for most applications and importantly they don’t contain PFAS [4], [14]. The only reason they haven’t been more widely adopted is because the chemical industry has long dominated this space with synthetic options.
The UK is still to review its F-gas Regulation and although the UK government has committed to a phase-down of HFCs (the global warming F-gases)[8], there is a lack of urgency compared with our European neighbours and we have yet to act on HFOs (PFAS F-gases). With heat pump installations expected to increase in the near future[15], there is a huge risk industry will shift to using more HFOs in this country, leading to more PFAS pollution[11].
The hopeful news is PFAS F-gases can easily transition to less harmful solutions as safer alternatives are already widely available[14], [16], ready for the industry to make a positive step. It is essential that F-gases are included in a single set of overarching PFAS regulations within the UK. Sector-specific rules run the risk of only focusing on a product’s function and miss the broader impact of a PFAS-containing product’s entire life cycle on health and the environment. A unified approach to regulation would close these gaps and better control PFAS risks.
Fluoropolymers ‘Plastic PFAS’
Fluoropolymers represent a distinct subgroup of PFAS, and include one of the most famous types of PFAS – polytetrafluoroethylene (PTFE) also known as Teflon commonly used in non-stick frying pans. Fluoropolymers are essentially plastics made of PFAS often used for creating nonstick surfaces and offering high-temperature resistance in a range of products.
Nonetheless, while fluoropolymers may be convenient, they come with a heavy environmental cost. Not only are they PFAS themselves, but their production, use, and disposal contribute significantly to PFAS pollution[17]. As if that weren’t concerning enough, fluoropolymers also emit microplastics, which makes them even more problematic.
However, increasingly there are safer alternatives being produced for the use of fluoropolymers across all different sectors, read on to discover the emissions associated with fluoropolymers and the innovative solutions.
Pollution during production
To produce fluoropolymers, other types of PFAS are commonly used as ‘processing aids’ to stabilise them and make their production easier*[18]. For decades PFOA – one of the most harmful PFAS known was used as a processing aid to make Fluoropolymers. Unfortunately, this led to widespread pollution, with an estimated 72% of global PFOA/PFO emissions tied to fluoropolymers from 1950 to 2004 [19]. PFOA was banned under the Stockholm Convention in 2019 due to its harmful effects [20], prompting the industry to shift to a newer PFAS for a processing aid called GenX. However, GenX is already being detected in the environment and drinking water near fluoropolymer production plants, raising new concerns[21], [22].
Pollution doesn’t just stop with processing aids during the production of fluoropolymers, emissions from monomers (molecules that form polymers), other fluorinated by-products and PFAS such as, F-gases still occur[17]. Additionally, some of these emitted PFAS can transform into other PFAS once in the environment[18]. Alarmingly, we still know very little about the quantity and the structural identities of the numerous additional PFAS emitted during fluoropolymer production.
* Fluoropolymers made through the emulsion polymerization process require fluorosurfactants or ‘processing aids’ to emulsify and stabilize aqueous dispersions.
Pollution during use
The level of pollution coming from fluoropolymer products once made varies substantially across different fluoropolymer substances and products, due to differing production and treatment processes. Additionally, research is lacking on emissions for all the different fluoropolymer products available [17].
However, when it comes to fluoropolymers used in cookware, if an item has not been properly pre-treated, research has shown this can result in the leaching of PFAS residues into food during cooking [17]. There is also evidence that PTFE can leach microplastic and nanoplastics from cookware. For example, a recent study found that new and old PTFE & plastic cookware could be contributing nearly 5000 microplastics per annum into homecooked food [23].
Pollution during disposal
Fluoropolymers are very persistent, so there are huge concerns when dealing with their disposal. The disposal of fluoropolymers in landfills can result in the contamination of leachates with PFAS and can contribute to the release of plastics and microplastics into the environment [17].
Additionally, the alternative option of disposal through incineration is not well understood, may not fully destroy the PFAS and can create harmful by-products[17]. For example, when PTFE is heated to extreme temperatures (between 250 and 600 degrees) it can produce TFA, a short chained PFAS [24]. Additionally, one study found incineration of a common fluoropolymer (PCTFE) led to the production of over 50 by products [25].
Fluoropolymers are the second most produced subgroup of PFAS after fluorinated gases and are used in a wide range of products[18]. The industry often claims that their larger chemical structure makes them harmless and insists they are essential for various applications, including green technologies. However, research suggests that these plastic PFAS is not harmless and production statistics reveal that only 8% of fluoropolymers produced are used for critical applications, like medical devices [26].
Given the widespread use and potential environmental impact of these substances, it is essential that fluoropolymers be incorporated into a single set of overarching PFAS regulation within the UK. Doing so presents a huge opportunity to effectively reduce emissions of highly persistent chemicals and safeguard people and the environment.
Are there safer alternatives to fluoropolymers?
Increasingly there are safer alternatives being produced for the manufacture and use of Fluoropolymers across all different sectors, hover over the images below to discover the innovative solutions to some common products that use fluoropolymers.
Alternatives for frying pans
Stainless steel frying pans without a plastic coasting are PFAS-free, additionally, Sol-Gel nonstick is a recent alternative that still creates a non-stick surface in pans but is PFAS free[27].
Alternatives for solar panels
Companies like Endurans solar have created several PFAS-free alternatives for solar back-sheets used in solar panels[28].
Alternatives for electric cars
Companies such as E-lyte Innovations and Nanoramic Technologies provide solutions to avoid PFAS used in lithium-ion batteries for electric cars[28].
Alternatives for waterproof clothing
There are many waterproof clothing brands that are PFAS free, such as, Alpkit[29], Polartec[30], and Lowe Alpine[31].
References
[1] “ANNEX XV RESTRICTION REPORT PROPOSAL FOR A RESTRICTION SUBSTANCE NAME(S): Per-and polyfluoroalkyl substances (PFASs).”
[2] ATMOphere, “Natural Refrigerants: State of the Industry,” 2023.
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[22] S. H. Brandsma, J. C. Koekkoek, M. J. M. van Velzen, and J. de Boer, “The PFOA substitute GenX detected in the environment near a fluoropolymer manufacturing plant in the Netherlands,” Chemosphere, vol. 220, 2019, doi: 10.1016/j.chemosphere.2018.12.135.
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